SDR 96ZZZX4803

Service difficulty report · Magnet

Difficulty date
September 10, 1996
Submitted
March 26, 2000
Operation
General aviation
Engine
Cont A75*
Part
Magnet
Part number
1015828Y
Condition
Shaft Failed
Location
Engine Mag
Component
Bendix · SFS4RNR
Stage of operation
CR
Nature of condition
R
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

MAGNETO FAILED IN-FLIGHT. MAGNET, P/N 10-15828Y, SHAFT FAILED. BROKE IN TWO PIECES AT THE INNER WOODRUFF KEY SLOT AT THE OUTER EDGE OF THE SLOT. THIS FAILURE WAS INSIDE THE MAGNETO SO THE GEAR AND OUTWARD END OF THE SHAFT CONTINUED TO ROTATE. THE ENGINE CONTINUED RUNNING UNTIL A SUCCESSFUL LANDING WAS MADE. THE MAGNETO DRIVE GEAR TILTED PARTIALLY GRINDING ALUMINUM FROM THE ACCESSORY CASE CONTAMINATING THE OIL AND RESULTING IN SUBSEQUENT ENGINE OVERHAUL. THERE IS NO EVIDENCE OF A LOCK-UP OF THE MAGNETO CAUSING THE SHAFT TO SHEAR THE WAY IT DID. THE BEARINGS WERE VERY ROUGH, BUT INTACT. MAGNETO MAINTENANCE HISTORY IS UNKNOWN AND TOTAL TIME IS UNKNOWN. THE MAGNETO WAS USED ON A HOMEBUILT. ENGINE, CONTINE