SDR 96ZZZX4950

Service difficulty report · Bulkhead · Cessna 402B

Difficulty date
June 10, 1996
Submitted
March 26, 2000
Operation
General aviation
Aircraft
N6387X
Make and model
Cessna 402B
Aircraft serial
402B1350
Part
Bulkhead
Part number
0823400109
Condition
Cracked
Location
Tip Tank Mount
Part time
3,450 hours
Stage of operation
IN
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING SCHEDULED INSPECTION, BULKHEAD WAS FOUND CRACKED AND BUCKLED AT UPPER INBD ATTACHMENT TO FUEL TANK. INITIAL CRACK APPEARS TO HAVE STARTED AT RIVET HOLE ON FLANGE ATTACHING TANK SKIN TO BULKHEAD. THIS RIVET HOLE HAD INSUFFICIENT EDGE DISTANCE. CRACK PROGRESSED TO NUTPLATE FOR BONDING STRAP ATTACHMENT AND BEYOND. THE WEAKNESS CAUSED TWO MORE CRACKS AT UPPER ATTACHMENT OF BULKHEAD TO TANK & SUBSEQUENT BUCKLING. THE AFT TIP TANK ATTACHMENT HAD LOST 50 PERCENT OF ITS INTEGRITY AND WAS IN DANGER OF FAILURE. BULKHEAD WAS REPLACED.

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