SDR 96ZZZX5406

Service difficulty report · Plunger Assy · Piper PA28180

Difficulty date
August 10, 1995
Submitted
March 26, 2000
Operation
General aviation
Aircraft
N5204L
Make and model
Piper PA28180
Aircraft serial
284495
Engine
Lyc O360A1A
Part
Plunger Assy
Part number
78290
Condition
Failed
Location
Cam Follower
Stage of operation
IN
Nature of condition
E
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

ENGINE REPORTED AS RUNNING ROUGH AT FULL POWER. DURING RUN-UP TO CONFIRM SQUAWK, NR 2 EXHAUST VALVE WAS SUCKED INTO CYLINDER AND PUSHED THROUGH CYLINDER HEAD. A VALVE SPRING AND RETAINER WAS PUSHED THROUGH ROCKER BOX COVER. DISASSEMBLY REVEALED PLUNGER ASSY PART NR 78290 HAD BROKEN AND CUP PORTION HAD DISINTEGRATED. CAM FOLLOWER ALSO HAD BROKEN EDGES. CATASTROPHIC FAILURE OF VALVE TRAIN IS BELIEVED TO HAVE BEEN PRECIPITATED BY FAILURE OF PLUNGER ASSY.

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