SDR 96ZZZX609

Service difficulty report · Break-Away Tube · Bolkms BK117A1

Difficulty date
November 22, 1995
Submitted
March 26, 2000
Operation
General aviation
Aircraft
N39257
Make and model
Bolkms BK117A1
Aircraft serial
S7027
Part
Break-Away Tube
Condition
Mismanufactured
Location
Fuel Cells
Component
Aeroquip
Stage of operation
IN
Nature of condition
W
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

FOR REASONS UNKNOWN, ACFT'S BREAK-AWAY TUBE STARTED LEAKING FUEL. BREAK-AWAY TUBE INTERCONNECTS AFT FUEL CELL WITH FWD FUEL CELL & IS DESIGNED TO SEAL OFF TANKS IN THE EVENT OF A CRASH. PROBLEM WAS NOT OLD PART INSTALLED IN ACFT, WHICH HAS ACCUMULATED OVER 6,000 HRS & 28,000 LANDINGS, IT HAD PROBABLY REACHED ITS AGE LIMIT. PROBLEM WAS NEW FACTORY PARTS RECEIVED. NEW PARTS WERE IN AN UNAIRWORTHY CONDITION UPON RECEIPT. BOTH ENDS OF THE TUBE HAVE SPRING LOADED POPPET VALVES IN CLOSED POSITION NOT ALLOWING FUEL TO TRANSFER. THIS CONDITION CAME RIGHT OUT OF 1988 PKG OLD (NEW) PARTS. DATA TAGS DID NOT SHOW SHELF LIFE. A RECOMMENDED SHELF LIFE SHOULD BE ON PART DUE TO O-RING'S & SEALS INSTALLED IN THE TUBE.