SDR 96ZZZX617

Service difficulty report · Valve Guide · Gulstm AA5B

Difficulty date
January 16, 1996
Submitted
March 26, 2000
Operation
General aviation
Aircraft
N74608
Make and model
Gulstm AA5B
Aircraft serial
AA5B0282
Engine
Lyc O360A4K
Part
Valve Guide
Part number
77160
Condition
Excess Wear
Location
Cylinders 1-3
Part time
413 hours
Stage of operation
IN
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

NR 1 AND NR 3 CYLINDERS FAILED LYC SB 388B TEST FOR EXCESS WEAR (.035 INCH AND .043 INCH RESPECTIVELY). THESE EXACT SAME TWO GUIDES AND CORRESPONDING VALVES HAD BEEN PREVIOUSLY REPLACED AT 408 HOURS SINCE NEW ENGINE. FOUR-PROBE EGT/CHT SHOWED ALL TEMPS NORMAL AND BAFFLE SEALS WERE GOOD. GROUND RUN ENGINE AND COLLECTED OIL FROM ROCKER BOXES OF THE 4 CYLINDERS. FOUND NR 1 AND NR 3 CYLINDERS GETTING MUCH LESS THAN NR 2 AND NR 4. NR 2 AND NR 4 GUIDES PASSES SB 388B TESTS AND THEY HAVE 821 HOURS TTSN. IN THAT TIME, 2 SETS OF NR 1 AND NR 3 EXHAUST VALVES/GUIDES HAVE FAILED THE TEST IN SB 388B. SUBMITTER SUSPECTS POSSIBLE DESIGN PROBLEM THAT PROVIDES INSUFFICIENT OIL TO NR 1 AND NR 3 CYLINDERS.