Service difficulty report · Turbine · Boeing 737222

Difficulty date
July 20, 1997
Submitted
March 26, 2000
Operation
Air carrier
Aircraft
N9069U
Make and model
Boeing 737222
Aircraft serial
19950
Engine
Pwa JT8D7B
Part
Turbine
Part number
38420723
Condition
Failed
Location
Apu
Part time
5,290 hours
Stage of operation
NR
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

APU FAILURE WHILE AT START UP SPEED PRIOR TO DISPATCH. APU GEARBOX ACCESSORY UNIT SEPARATED FROM THE COMPRESSOR ON THE BOTTOM SIDE. COMBUSTION SECTION HAS A HOLE ON THE BOTTOM SIDE. *S/D* THE APU EXPERIENCED OVERSPEED AND SHUTDOWN AT START-UP. UPON RECEIPT, IT WAS DISCOVERED THAT THE TURBINE WHEEL HAD SPLIT INTO TWO OR MORE PIECES. THE FAILURE WAS OF A CONTAINED CLASSIFICATION (SHRAPNEL OR MATERIALS NOT EXITING THE APU SHROUD). THIS APU HAD NO MAJOR WRITE-UPS SINCE INSTALLATION. IT IS OUR POSITION THAT THE FAILURE WAS CAUSED BY AN INCLUSION TYPE CASTING FLAW.