SDR 97ZZZX1

Service difficulty report · Harness · Amtr EDGE540

Difficulty date
October 21, 1996
Submitted
March 26, 2000
Operation
General aviation
Aircraft
N42GP
Make and model
Amtr EDGE540
Engine
Lyc IO540*
Part
Harness
Part number
M6083
Condition
Defective
Location
Terminal Cap Nu
Part time
130 hours
Component
Slick · 6351
Stage of operation
IN
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

ALTHOUGH THIS PROBLEM OCCURRED ON AN EXPERIMENTAL ACROBATIC AIRCRAFT, IT IS BELIEVED IT COULD OCCUR ON ANY NEW ENGINE APPLICATION. THE SPARK PLUG NUT IS SEIZED TO THE DRIVE FERRULE MAKING REMOVAL FROM THE SPARK PLUG IMPOSSIBLE WITHOUT HOLDING THE DRIVE FERRULE. IT APPEARS THE SPARK PLUG NUT IS PLATED TOO HEAVILY RESULTING IN GALLING OF THE NUT TO THE DRIVE FERRULE. THE PLATING ALSO FORMS SLIVERS OF METAL WHICH DROP INTO THE SPARK PLUG CERAMIC. AFTER REMOVAL, THE DRIVE FERRULE IS COATED WITH AN ANTI-SEIZE COMPOUND. SUBSEQUENT OPERATION NORMAL.