SDR 97ZZZX1153

Service difficulty report · Cylinder · Cessna 402B

Difficulty date
February 28, 1997
Submitted
March 26, 2000
Operation
Air carrier
Aircraft
N303DC
Make and model
Cessna 402B
Aircraft serial
402B0303
Engine
Cont TSIO520E
Part
Cylinder
Part number
653446A11
Condition
Cracked
Location
Nr 1-4-5 Cyls
Stage of operation
IN
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

WHILE TROUBLESHOOTING A LEAKING INTAKE VALVE GUIDE SEAL, FOUND A CRACK IN THE NR 1 CYL EXHAUST PORT. FOUND SAME CRACKS IN NR 4 AND NR 5 CYLINDERS. YOU CANNOT SEE THEM WITHOUT DROPPING THE EXHAUST STACKS OFF THE ENGINE. THESE CYLINDERS HAD APPROX 850 HOURS SMOH, BUT HAVE BEEN O.H. 2 PREVIOUS TIMES SO THEY MAY HAVE HAD AS MUCH AS 3650 HOURS SINCE NEW. SUGGEST A 500 HOUR INSPECTION ON O.H. CYLINDERS ON TURBOCHARGED 520 ENGINES.

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