SDR 97ZZZX3840

Service difficulty report · Input Quill · Agusta A109C

Difficulty date
July 14, 1997
Submitted
March 26, 2000
Operation
General aviation
Aircraft
N911D
Make and model
Agusta A109C
Aircraft serial
7637
Part
Input Quill
Part number
109040306105
Condition
Spalled
Location
Main Gearbox
Part time
1,178 hours
Component
A09040002107
Stage of operation
CL
Nature of condition
J
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

APPROXIMATELY 5 MINUTES AFTER TAKEOFF, MAIN TRANSMISSION CHIP LIGHT CAME ON AND WOULD NOT ZAP OFF. PILOT RETURNED TO MAINT BASE. TECHNICIAN REMOVED AND INSPECTED BOTH CHIP PLUGS. TOP CHIP PLUG WAS CLEAN. BOTTOM CHIP PLUG HAD 4 LARGE CHIPS ON IT. TRANSMISSION FILTER WAS REMOVED AND FOUND TO CONTAIN AN EXCESSIVE AMOUNT OF METAL FILINGS. (200 HOUR OIL AND FILTER CHANGE HAD BEEN C/W APPROXIMATELY 23 HOURS PRIOR TO THIS WITH NOTHING ABNORMAL NOTED). AGUSTA AEROSPACE TECHNICIANS OPENED THE GEARBOX AND FOUND EXCESSIVE SPALLING ON THE INPUT QUILL AND GLEASON CROWN GEAR.

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