SDR 97ZZZX4287

Service difficulty report · Bevel Gear · Cessna 500CESSNA

Difficulty date
July 22, 1997
Submitted
March 26, 2000
Operation
General aviation
Filed by
APJR371C
Heavy Metal Air, LLC.
Aircraft
N787BA
Make and model
Cessna 500CESSNA
Aircraft serial
5000143
Engine
Pwa JT15D1
Part
Bevel Gear
Part number
3020692
Condition
Fractured
Location
Gearbox
Part time
5,014 hours
Component
3020694
Stage of operation
CR
Nature of condition
O
Precautionary procedure
E

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

THE ACCESSORY GEARBOX MAIN DRIVESHAFT HAD FRACTURED. THE REPORTED IN-FLIGHT SHUTDOWN WAS A RESULT FROM FRACTURE OF THE ACCESSORY GEARBOX MAIN SHAFT DRIVE BEVEL GEAR DUE TO FATIGUE INITIATING AT A GEAR TOOTH RADIUS. THE FRACTURED GEAR CAUSED MECHANICAL DAMAGE TO ITS MATING INPUT GEAR TEETH AND GOUGED BOTH THE GEARBOX HOUSING AND ITS COVER. TO ALLEVIATE THIS CONDITION, A GEAR FEATURING AN INCREASED MATERIAL THICKNESS AT THE GEAR WEB WAS INTRODUCED INITIALLY BY SB 7152 (2-80), SUPERSEDED BY SB 7258 (6-87), THEN BY SB 7269 (3-88) FEATURING GEARS MANUFACTURED FROM SUPERIOR MATERIAL AND ACCOMMODATING LARGER BACK LASH.