SDR 98ZZZX1301

Service difficulty report · Turbocharger

Difficulty date
March 10, 1998
Submitted
March 26, 2000
Operation
General aviation
Part
Turbocharger
Part number
3AV2ME60H2
Condition
Cracked
Location
Exhaust Housing
Component
Rotomaster
Stage of operation
IN
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

ON TEAR-DOWN OF TURBOCHARGER, SN 21761, OIL EVIDENCED IN THE EXHAUST HOUSING. REMOVAL OF EXHAUST HOUSING AND CLEANING SHOWED CRACKS IN THE VOLUTE THROAT BEYOND SERVICEABLE LIMITS. ALSO NOTED WERE CRACKS ACROSS MOUNTING FLANGE. TURBINE WHEEL SHOWED DAMAGE IN BEARING JOURNALS FROM CONTAMINATION IN LUBE OIL. TURBOCHARGER SN 221274 SHOWED CRACKS IN THE EXHAUST HOUSING BEYOND SERVICEABLE LIMITS AND ACROSS MOUNTING FLANGE. TURBINE WHEEL ALSO SHOWED DAMAGE IN JOURNALS FROM METAL IN OIL. TTSO NOT KNOWN. THE HISTORY OF RAJAY TURBOS DEMONSTRATES A SHORT LIFE OF EXHAUST HOUSING DUE TO HEAT CRACKS IN THE GREY IRON CASTINGS. THIS PROBLEM IS PREVALENT IN AEROSTAR AIRCRAFT.