SDR 98ZZZX1697

Service difficulty report · Drive Coupling · Amtr SONERAI2

Difficulty date
April 17, 1998
Submitted
March 26, 2000
Operation
General aviation
Aircraft
N247RJ
Make and model
Amtr SONERAI2
Aircraft serial
999
Engine
Amtrvw VW2200VOLKS
Part
Drive Coupling
Condition
Failed
Location
Engine Magneto
Stage of operation
CR
Nature of condition
Y
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

THE CAST ALUMINUM MAGNETO DRIVE COUPLING WHICH IS KEYED TO THE FLYWHEEL BROKE INTO FOUR PIECES. THE RESULTANT FRICTION MELTED AND FUSED A PORTION OF THE BROKEN PIECES OF THE COUPLING TO THE STATIONARY CROSS MEMBER ENGINE MOUNT. THIS FAILURE OF THE MAGNETO COUPLING RESULTED IN THE FAILURE OF THE ENGINE DURING CRUISE AND ULTIMATELY THE ACCIDENT WHICH DESTROYED THE AIRCRAFT AND INJURED THE PILOT. THE COUPLING BROKE AT THE KEYWAYS AND SHOWED EVIDENCE OF PRE-EXISTING CRACKS POSSIBLY CASTING FLAWS. SUBMITTER RECOMMENDED THE MAGNETO DRIVE COUPLING BE MILLED FROM A SOLID PIECE OF HIGH GRADE ALUMINUM AND ALL EDGES BE RADIUSED TO PREVENT CRACKING.