SDR 99ZZZX2598

Service difficulty report · Wire · Bell 412

Difficulty date
June 21, 1999
Submitted
March 26, 2000
Operation
General aviation
Aircraft
N411DE
Make and model
Bell 412
Aircraft serial
36030
Part
Wire
Condition
Deteriorated
Location
Fuselage
Part time
3,369 hours
Stage of operation
IN
How discovered
C
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING PERFORMANCE OF A 300 HOUR/180 DAY INSPECTION, NOTED NUMEROUS AREAS IN THE ENGINE COMPARTMENT AND IN THE MAIN TRANSMISSION AREA WHERE THE 'YELLOW' COLORED WIRING INSULATION WAS CRACKED, SPLIT, AND FALLING OFF THE WIRING. FURTHER INVESTIGATION REVEALED THIS WAS THE CASE THROUGHOUT ALL THE WIRE BUNDLES IN THE ENGINE BAYS AND TRANSMISSION AREA. WHEN THE WIRES IN A BUNDLE WERE SEPARATED FOR INSP, THE INSULATION HAD LITERALLY DISINTEGRATED WITHIN THE BUNDLE LEAVING BARE WIRES EXPOSED. SUSPECT A SUBSTANDARD QUALITY OR DEFECTIVE LOT OF WIRE WAS INSTALLED BY BELL HELICOPTER DURING PRODUCTION OF THIS SHIP. SUBMITTER RECOMMENDED A ONE-TIME INSP OF ALL BELL HELICOPTER PRODUCTS FOR SIMILAR HAZARDOUS CONDITION.

More about the Bell 412