SDR 99ZZZX4136

Service difficulty report · Mount · Piper PA28R200

Difficulty date
October 4, 1999
Submitted
March 26, 2000
Operation
General aviation
Aircraft
N4559X
Make and model
Piper PA28R200
Aircraft serial
28R7635089
Part
Mount
Part number
6711957
Condition
Cracked
Location
Engine
Stage of operation
IN
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING A REPAIR ON THE ELECTRIC FUEL PUMP, NOTICED WELDS WERE CRACKED AT THE BASE OF THE TWO VERTICAL ENGINE MOUNT SUPPORTS LOCATED DIRECTLY ABOVE THE GEAR DOOR RETRACT SUPPORT. SUBSEQUENT REMOVAL OF THE ENGINE, PAINT, AND A DYE PENETRANT INSPECTION REVEALED THE WELDS WERE COMPELTELY BROKEN AROUND THE CIRCUMFERENCE OF EACH WELD AT THE BASE OF THE WELDS AND THE MATING HORIZONTAL TUBE HAND CRACKS DIRECTLY BELOW THE VERTICAL TUBE WELDS. THOSE CRACKS EXTENDED THROUGH 25 PERCENT TO 50 PERCENT OF THE DIAMETER OF THE HORIZONTAL TUBE. THE CRACKS WERE MASKED BY PAINT AND WERE NOT VISIBLE DURING PRIOR INSPECTIONS.

More about the Piper PA-28R-200