SDR 99ZZZX415

Service difficulty report · Gear · Bell 407

Difficulty date
December 18, 1998
Submitted
March 26, 2000
Operation
General aviation
Aircraft
N537AL
Make and model
Bell 407
Aircraft serial
53230
Engine
Allsn 250C47B
Part
Gear
Part number
6893673
Condition
Galled
Location
Gearbox
Part time
496 hours
Component
23063393
Stage of operation
IN
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

ENGINE WAS REMOVED FOR METAL CHIPS ON UPPER AND LOWER CHIP PLUGS. UPON INSPECTION OF GEARBOX PARTS, FOUND PINION GEAR GALLING AND TORQUE METER GEAR SPALLING. NOTE: METAL CONTAMINATION CAUSED DAMAGE TO OTHER PARTS IN GEARBOX. SUBMITTER SUGGESTED IMPROPER MESHING BETWEEN TORQUE METER GEAR AND PINION GEAR WERE THE CAUSE FOR GALLING AND SPALLING OF GEARS.

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