Service difficulty report · Rotor Head · Bell 212

Difficulty date
August 10, 2016
Submitted
August 11, 2016
Operation
Air carrier
Aircraft
N16974
Make and model
Bell 212
Aircraft serial
30886
Aircraft time
12,554 hours, 32,040 cycles
Part
Rotor Head
Part number
204012101143FM
Part serial
ADA08501
Condition
Misoverhauled
Location
Main
Part time
10,856 hours
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

MAIN ROTOR HEAD REQUIRED REPLACEMENT DUE TO TIME. THE MAIN ROTOR HEAD WAS OVERHAULED. WHEN RECEIVED, THE HEAD THE PAINT AND SEAL WERE NOT CURED AND EXHIBITED IMPROPER MIXTURE. FIXED THE SEAL ISSUES AND ALLOWED THE HEAD TO STAND IN THE HANGAR TO CURE. NOTICE ON THE YELLOW TAG SENT IN THE DOCUMENTATION THE WET PAINT ON THE BACK. THE PRIMARY REASON FOR TAKING THE AIRCRAFT DOWN IN THE FIRST PLACE THIS WEEK WAS TO REPLACE THE PITCH HORN THAT HAD 8.7 HOURS REMAINING OF LIFE LIMIT. ONCE REMOVED, NOTICED NO PRIMER ON THE SURFACES BETWEEN THE PITCH HORN AND GRIPS. SINCE THERE WAS NO PRIMER AND THE SEAL WAS MIXED IMPROPERLY THERE WAS MASSIVE CORROSION BETWEEN THE TWO PARTS. LIMITS IN THE MANUAL ARE 0.005 DAMAGE AND 0.010 AFTER REWORK. THE CURRENT DAMAGE IS 0.010 BEFORE REWORK, STOPPED AT DISCOVERY OF THE ISSUE AND CONTACTED THE MANUFACTURER AND THE COMPANY THE UNIT WAS PURCHASED. TECH REP WILL MAKE A DETERMINATION ON THE MAIN ROTOR HEAD THIS WEEK.

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