Service difficulty report · Control Cable · Diamon DA40

Difficulty date
July 5, 2013
Submitted
July 19, 2013
Operation
General aviation
Filed by
9PRR402B
Premier Aircraft Service Inc
Make and model
Diamon DA40
Part
Control Cable
Condition
Misinstalled
Location
Rudder
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING A ROUTINE INSPECTION, ACFT WAS INSPECTED BY A MFG SERVICE CENTER INDEPENDENT OF REPAIR STATION. IT WAS DISCOVERED THAT THE RUDDER CABLES HAD BEEN IMPROPERLY INSTALLED FOLLOWING A MX PROCEDURE TO REPLACE THE RUDDER CABLES. WHEN THE RUDDER CABLES WERE REPLACED IMPROPER CRIMPING PROCEDURES WERE FOLLOWED. THE PROPER PROCEDURES IAW 43.13 CALLS FOR 3 CRIMPS, AND ONLY 2 WERE DONE. THIS COULD LEAD TO CRIMPS WHICH ARE NOT CAPABLE OF MAINTAINING THE REQUIRED TENSILE STRENGTH ACCORDING TO THE MFG SPECIFICATIONS. IT IS INTENT TO TRACK DOWN THE 22 AFFECTED ACFT AND RE-DO THE RUDDER CABLE INSTALLATION WITH NEW CABLES UTILIZING THE PROPER NUMBER OF CRIMPS AND PERFORM THE REPLACEMENT IAW THE MFG MM AND THE APPROPRIATE PORTIONS OF 43.13. THERE HAVE BEEN NO ACCIDENTS OR INCIDENTS ASSOCIATED WITH THE IMPROPER INSTALLATION OF THESE CABLES. THE DISCOVERY WAS A RESULT OF A NORMAL INSPECTION.

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