SDR A20203

Service difficulty report · Seal · Pilats PC1245

Difficulty date
February 7, 2003
Submitted
February 28, 2003
Operation
Air carrier
Aircraft
N253PC
Make and model
Pilats PC1245
Aircraft serial
253
Engine
Pwa PT6A66
Part
Seal
Condition
Leaking
Location
Te Flap Actuator
Part time
1,616 hours
Component
Te Flap Actuato
Component part number
5572012465
Stage of operation
IN
How discovered
V
Nature of condition
K, W
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

FUEL BEGAN LEAKING FROM LEFT WING UPON REMOVAL OF LEFT OUTBOARD FLAP LINEAR ACTUATOR FROM THE WING REAR SPAR. INVESTIGATION REVEALED FLAP ACTUATOR BOX, SEAL PACKING HAD BEGUN LEAKING DUE TO (4 EACH) IMPROPERLY SECURED FASTENERS. THESE FASTENERS ATTACH THE BOX TO THE INSIDE OF THE AFT SPAR. THE TWO FLAP ACTUATOR ATTACHMENT FASTENERS SECURE INTO THIS BOX ASSEMBLY ALONG WITH THE FOUR IMPROPERLY SECURED FASTENERS. REMOVAL OF THE ACTUATOR RELEASED THE BOX ALLOWING FUEL TO ESCAPE THE WING THROUGH THE AFT SPAR. EMERGENCY DEFUELING OF THE AIRCRAFT WAS REQUIRED TO PREVENT ASSOCIATED MAINTENANCE FACILITY HAZARDS. AN AIRCRAFT HISTORICAL RECORDS SEARCH REVEALED NO PREVIOUS MAINTENANCE TO THE AFFECTED BOX ASSEMBLY.