Service difficulty report · Fitting · Boeing 767232

Difficulty date
April 15, 2011
Submitted
April 19, 2011
Operation
Air carrier
Aircraft
N749AX
Make and model
Boeing 767232
Aircraft serial
22226
Aircraft time
68,978 hours, 32,085 cycles
Part
Fitting
Condition
Corroded
Location
Fuselage
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING AIRCRAFT HEAVY MAINTENANCE VISIT TO ILN, MAINTENANCE & ENGINEERING SERVICES, MAINTENANCE REPORTED CORROSION FINDINGS LOCATED IN POCKET AREAS OF THE AFT FACE AND FLANGES OF THE LEFT FUSELAGE SIDE FRAME FITTING AT STA 955. THE CORROSION JUST FORWARD OF THE MLG W/W UPPER PRESSURE WEB BETWEEN LBL 85 AND 96. THE CORROSION IS DUE TO FLUID TRAPPED IN THE AREA BY OVERLYING LEVELING COMPOUND WHICH HAD CRACKED/DISBONDED. A RECORDS CHECK REVEALED THIS AREA HAD BEEN PREVIOUSLY REWORKED BY DELTA AIRLINES IN 8 LOCATIONS. THE CORROSION DISCOVERED AT THIS VISIT WAS BLENDED AT "LOCATION 1" ON THE VERTICAL FLANGE (DEPTH OF BLEND 0.150") AND "LOCATION 4" ON THE HORIZONTAL FLANGE (DEPTH WAS 0.050" NOW IS 0.094"). ALL OTHER LOCATIONS WERE UNTOUCHED AT THIS VISIT. MAINTENANCE REPORTED ALL DAMAGE IDENTIFIED CURRENT AND HISTORICAL TO BOEING FOR REVIEW. THIS REA PROVIDES WORK INSTRUCTIONS BASED ON THE BOEING RESPONSE. AIRCRAFT WAS GROUNDED.