Service difficulty report · Door Sill · Boeing 767281

Difficulty date
August 13, 2020
Submitted
September 3, 2020
Operation
Air carrier
Aircraft
N795AX
Make and model
Boeing 767281
Aircraft serial
23145
Aircraft time
65,925 hours, 47,561 cycles
Part
Door Sill
Part number
146T80483
Condition
Corroded
Location
Aft Cargo Bay
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING AIRCRAFT CURRENT CHECK AT AIRBORNE (TPA), CORROSION WAS FOUND ON THE AFT LOWER CARGO DOOR CUTOUT LOWER SILL FAIL SAFE STRAP (P/N 146T8048-3), BETWEEN STA 1241 AND STA 1263 AT STRINGER S-33R. THE CORROSION WAS REMOVED AND EVALUATED PER 767-200 53-00-15 AND FOUND TO BE OUT OF PUBLISHED LIMITS. AN ULTRASONIC THICKNESS (UT) INSPECTION WAS ACCOMPLISHED AND DETERMINED THE NOMINAL THICKNESS TO BE AT REWORKED LOCATION 0.260” AND THE MINIMUM REMAINING TO BE 0.210” (REMOVED 0.050”). ALL FASTENERS COMMON TO REWORKED AREA, AS REQUIRED, WERE REMOVED AND HFEC OPEN-HOLE AND SURFACE SCAN INSPECTIONS WERE ACCOMPLISHED PER N767 NDT MANUAL PART 6, 51-00-00 WITH NO DEFECTS REPORTED. THE FAIL SAFE STRAP (146T8048-3) IS FABRICATED FROM 7075-T651 ALUMINUM PLATE. THIS REA ACCOMPLISHES THE PERMANENT REPAIR OF THE FAIL-SAFE STRAP.