Service difficulty report · Skin · Boeing 727223

Difficulty date
October 3, 2009
Submitted
October 3, 2009
Operation
Air carrier
Filed by
ABXR001A
Airborne Maintenance & Engineering Services Inc
Aircraft
N898AA
Make and model
Boeing 727223
Aircraft serial
22014
Aircraft time
61,103 hours, 34,747 cycles
Part
Skin
Condition
Corroded
Location
Zone 500
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING A HEAVY MX INSP, THE LWR WING PLATE WAS FOUND EXFOLIATED ABOVE THE LT PRIMARY HEAT EXCHANGER. DAMAGED AREA APPROX 6" X 5", REMOVED ALL CORROSION, BEYOND MFG LIMITS. MACHINED PAD-UPS TO ACCOMMODATE EXTERNAL DOUBLER. SPOT FACED SANDWICHED FASTENER HEADS TO ACCOMMODATE FILLER WASHERS. PERFORMED HIGH-FREQUENCY EDDY CURRENT OF REWORKED AREA TO ENSURE NO CRACKS OR CORROSION. SHOT PEENED REWORKED AREAS. FABRICATED A 0.160" EXTERNAL DOUBLER, 2 EA 0.125" INTERNAL DOUBLERS, AND 2 EA 0.125" STRINGER STRAPS (ALL FROM 2024 T3). CORROSION PROTECTED REWORK AND ADJACENT AREA, INSTALLED DOUBLERS WET WITH BMS 5-95 AND BMS 5-45 SEALANT.