Service difficulty report · Shroud · Maule MT7235

Difficulty date
November 5, 2003
Submitted
December 8, 2003
Operation
Air carrier
Aircraft
N138CP
Make and model
Maule MT7235
Aircraft serial
18072C
Engine
Lyc IO540W1A5
Part
Shroud
Condition
Chafed
Location
Rt Exhaust
Part time
100 hours
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING AN ANNUAL INSPECTION THE RIGHT EXHAUST MUFFLER SHROUD WAS FOUND CONTACTING THE NR 3 CYLINDER INTAKE TUBE. IT APPEARS THAT DURING THE AIRCRAFT ASSEMBLY, THE EXHAUST MUFFLER SHROUD IS ATTACHED TO THE MUFFLER PRIOR TO INSTALLING ON THE ENGINE. DURING THE INSTALLATION, ADEQUATE CLEARANCE BETWEEN THE EXHAUST SHROUD AND INTAKE TUBE WAS NOT MAINTAINED CAUSING THE TWO PARTS TO BE PINCHED TOGETHER. THE SHROUD WAS IMPOSSIBLE TO REMOVE TO INSPECT THE MUFFLER WITHOUT REMOVING THE ENTIRE RIGHT EXHAUST ASSEMBLY. RECOMMENDATIONS FOR RECURRENCE ARE TO DESIGN A CLEARANCE CUTOUT IN THE EXHAUST SHROUD ASSEMBLY TO FACILITATE EASE OF REMOVAL AND PREVENT CONTACT WITH THE INTAKE TUBE.

More about the Maule MT-7-235