Service difficulty report · Gear · Bell 407

Difficulty date
May 12, 2002
Submitted
July 2, 2002
Operation
Air carrier
Aircraft
N687AL
Make and model
Bell 407
Aircraft serial
53366
Engine
Allsn 250C47B
Part
Gear
Part number
6893673
Part serial
NN146140
Condition
Galled
Location
Engine
Part time
4,781 hours
Stage of operation
IN
How discovered
O
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

ENGINE WAS REMOVED DUE TO CHIP LIGHTS. UPON VISUAL INSPECTION FOUND CAUSE OF METAL DUE TO GALLING T/M AND PTO GEARS. DUE TO T/M JOURNAL SUPPORT STUDS BACKING OUT OF COVER AN UNUSUAL WEAR PATTERN OF SPALLING AND GALLING OCCURRED ON GEAR TEETH. THIS COULD HAVE CAUSED A CATASTROPHIC GEAR FAILURE. ASSURE PROPER INSERTS IN THIS AREA, ALONG WITH PROPER MACHINING AND MESHING OF GEAR TEETH.

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