Service difficulty report · Cover · Bell 407

Difficulty date
May 12, 2002
Submitted
July 2, 2002
Operation
Air carrier
Aircraft
N687AL
Make and model
Bell 407
Aircraft serial
53366
Engine
Allsn 250C47B
Part
Cover
Part number
23065470
Part serial
H45589
Condition
Worn
Location
Gearbox
Part time
4,781 hours
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

ENGINE HAD CHIP LIGHTS. UPON DISASSEMBLY OF GEARBOX FOUND T/M JOURNAL SUPPORT STUDS BACKED OUT OF COVER. FOUND T/M GEAR, BEARING JOURNAL SHAFT AND SUPPORT LOOSE IN COVER ASSEMBLY. FOUND ALL 4 STUDS ON JOURNAL SUPPORT PULLED OUT AND 1 EACH WITH NO THREADS LEFT IN WORN BORE. THIS ALLOWED GEAR TO WEAR IN AN UNUSUAL MANNER, WHICH COULD HAVE RESULTED IN A CATASTROPHIC GEAR FAILURE. ASSURE GEARBOX AND ASSOCIATED ENGINE PARTS CAN WITHSTAND HIGH TORQUE. INSTALLED INSERTS AT ALL STUD AREAS INSIDE COVER ASSEMBLY.

More about the Bell 407