Service difficulty report · Control Valve · Boeing 737990ER

Difficulty date
December 31, 2017
Submitted
January 2, 2018
Operation
Air carrier
Aircraft
N481AS
Make and model
Boeing 737990ER
Aircraft serial
44106
Aircraft time
9,655 hours, 3,252 cycles
Part
Control Valve
Part number
3989085
Part serial
24803
Condition
Malfunctioned
Location
A/C Pack
Part time
9,651 hours, 3,250 cycles
Stage of operation
NR
How discovered
O
Nature of condition
J
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

AFT ZONE TEMP LIGHT ILLUMINATED WITH PACKS ON. DID NOT OCCUR ON RECALL. COMPLIED WITH QRH, DID NOT RESET. ACFT GROUNDED. AT DISCONNECT D3996 PIN 20, FOUND GROUNDED. REMOVED D646 AT AIR CON PANEL AT P5, NO HELP. REMOVED M1455 AT E4-1, LIGHT EXTINGUISHED AND GROUND REMOVED. REMOVED AFT CABIN TEMP CONTROL VALVE IAW MM 21-61-21-000-801. INSTALLED AND TESTED AFT CABIN TRIM AIR MOD VALVE IAW AMM 21-61-21-400-801. OPS NORMAL. AFT CABIN ZONE LIGHT WAS OFF AND BITE CHECKED OF BOTH TEMP CONTROLLERS HAD NO FAULTS. DUE TO HISTORY, REPLACED THE AFT CABIN DUCT O/H SWITCH IAW AMM 21-61-05-000-801, AND -400-801. OPS NORMAL. TESTED BOTH ACAUS IAW AMM 21-51-02-400-801. OPS NORMAL. OPS TEST OF TEMP CONTROL MODULE IS NORMAL IAW AMM 21-61-15-400-801. GROUND VERIFICATION IS GOOD. RAN PACKS WITH APU WITH NO FAULTS.