SDR AU981135

Service difficulty report · Turbine Disc

Difficulty date
September 3, 1998
Submitted
March 26, 2000
Operation
General aviation
Engine
Pwa JT9D7R4E
Part
Turbine Disc
Part number
825601
Condition
Cracked
Location
Rt Engine
Stage of operation
IN
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(AUS) RIGHT ENGINE FIRST STAGE HIGH PRESSURE TURBINE BLADE TIPS CRACKED. FURTHER INVESTIGATION FOUND A RADIAL CRACK ON THE FORWARD FACE OF THE FIRST STAGE DISC. THE LENGTH OF THE CRACK WAS APPROXIMATELY 100 MM (4 INCHES) EXTENDING APPROXIMATELY 50.8 MM (2 INCHES) RADIALLY IN EACH DIRECTION FROM A COOLING AIR HOLE. THE MANUFACTURER HAS REVIEWED THE DATA ON THE CRACK AND HAS FOUND THAT THE MULTIPLE SMALL CRACKS ACCOMPANYING THE MAIN CRACK AT THE COOLING AIR HOLE SUPPORT THE THEORY THAT THE DAMAGE WAS CAUSED BY A MANUFACTURING ANOMALY KNOWN AS A `SEVERELY WORKED LAYER' OR `ABUSIVE MACHINING' OF THE MATERIAL SURROUNDING THE HOLE.