Service difficulty report · Brushes · Maule MX7180

Difficulty date
January 31, 2003
Submitted
March 25, 2003
Operation
General aviation
Make and model
Maule MX7180
Engine
Lyc O360C1F
Propeller
Hartzl HCC2YR1
Part
Brushes
Condition
Worn
Location
Starter
Part time
1,085 cycles
Component
Starter · Prestolite
Component part number
MZ4222
Stage of operation
IN
How discovered
9
Nature of condition
W
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(AUS) STARTER MOTOR BRUSHES WORN UNEVENLY. THE STARTER MOTOR WASREMOVED DUE TO CONTAMINATION WITH ENGINE OIL FROM A LEAKING CRANKSHAFT SEAL. THE UNIT WAS REMOVED AND DISASSEMBLED AND THEFOLLOWING DEFECTS WERE NOTED: BRUSHES FITTED WERE AUTOMOTIVE PARTS AND MUCH HARDER THAN THE COMMUTATOR. THE BRUSH FACE WEAR WAS ANGLED. THE COMMUTATOR HAD BEEN DAMAGED BY THE HARDER BRUSHES. THE STARTER WAS CONTAMINATED EXTERNALLY AND INTERNALLY WITH OIL FROM THE LEAKING CRANKSHAFT SEAL UNAPPROVED PART. PERSONNEL/MAINTENANCE ERROR.

More about the Maule MX-7-180