Service difficulty report · Carbon Seal · Bombdr BD1001A10

Difficulty date
December 18, 2018
Submitted
December 28, 2018
Operation
Air carrier
Aircraft
N541XJ
Make and model
Bombdr BD1001A10
Aircraft serial
20279
Aircraft time
10,902 hours, 4,752 cycles
Engine
Hnywl AS90711A
Engine time
10,902 hours, 4,766 cycles
Part
Carbon Seal
Part number
30355323
Condition
Failed
Location
Lt Engine
Stage of operation
TX
How discovered
V
Nature of condition
J
Precautionary procedure
D

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

AFTER ENGINE SHUT DOWN FOR APPROXIMATELY 3 HOURS, FLIGHT CREW POWERED UP THE AIRCRAFT AND RECEIVED AN AMBER “ENGINE VIBRATION L CAS MESSAGE, THIS WAS CLEARED PER BOMBARDIER AW300-72-0234. DURING TAXI OUT, FLIGHT CREW RECEIVED A CYAN “L ENGINE OIL CHIP CAS MESSAGE. CREW RETURNED TO THE RAMP AND REBOOTED THE AIRCRAFT, THE MESSAGE CLEARED; NO B3 FAULT CODES WERE DISPLAYED AT ANY TIME. BOMBARDIER CRC RECOMMENDED NO DISPATCH UNTIL THE CHIP DETECTORS WERE INSPECTED. INSPECTION OF THE CHIP DETECTORS REVEALED PIECES OF METAL EACH TIME THEY WERE REMOVED, ALSO THE OIL SOAP RESULT WAS SHOWING “MAJOR OF CARBON GRIT, FIBER COMPOSED OF CHUNKS OF CARBON”. AFTER FURTHER INSPECTION OF THE ENGINE IT WAS FOUND THAT THE NO. 4 CARBON SEAL (P/N: 3035532-3) FAILED CAUSING DAMAGE TO THE NO. 4 BEARING AND LPT STUB SHAFT. AIRCRAFT IS CURRENTLY STILL IN MAINTENANCE FOR THE REPLACEMENT OF THE NO. 4 CARBON SEAL, NO. 4 BEARING AND LPT STUB SHAFT.