Service difficulty report · Carbon Seal · Bombdr BD1001A10

Difficulty date
February 6, 2019
Submitted
February 20, 2019
Operation
Air carrier
Aircraft
N545XJ
Make and model
Bombdr BD1001A10
Aircraft serial
20278
Aircraft time
10,839 hours, 4,847 cycles
Engine
Hnywl AS90711A
Engine time
10,839 hours, 4,893 cycles
Part
Carbon Seal
Part number
30355323
Condition
Failed
Location
Nr 4
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

THE MANUFACTURER ADVISED THAT THEY HAD OBSERVED UNUSUAL AND SUDDEN SHIFTS IN OIL PRESSURE INDICATIONS, ALTERNATING BETWEEN POSITIVE AND NEGATIVE READINGS. THE MANUFACTURER ADVISED THAT THE CARBON SEAL SHOULD BE ACCESSED FOR IMMEDIATE INSPECTION. THE AIRCRAFT WAS PROMPTLY PLACED INTO MAINTENANCE. UPON ACCESS INTO THE NR 4/5 SUMP, PARTICLES WERE RIGHT AWAY OBSERVED WITHIN THE LPT STUB SHAFT AND WERE DETERMINED TO BE PIECES OF THE FORMER NR 4 CARBON SEAL ELEMENT. FURTHER INVESTIGATION REVEALED THE NR 4 CARBON SEAL CARRIER WAS MISSING ITS CARBON ELEMENT ALONG WITH HEAT DISCOLORATION NOTED ON THE LPT STUB SHAFT IN THE AREA OF THE NR 4 CARBON SEAL. THE NR 4 AND 5 CARBON SEALS WERE REPLACED WITH NEW. THE NR 4 ROLLER BEARING WAS REPLACED WITH AN IMPROVED PART NUMBER ROLLER BEARING DURING COMPLIANCE OF SERVICE BULLETIN AS907-72-9080. THE LPT STUB SHAFT WAS REPLACED WITH AN OVERHAULED UNIT. THE ENGINE/AIRCRAFT HAS SINCE BEEN RETURNED TO SERVICE.