Service difficulty report · Seal · Bombdr BD1001A10

Difficulty date
October 28, 2020
Submitted
October 30, 2020
Operation
Air carrier
Aircraft
N538XJ
Make and model
Bombdr BD1001A10
Aircraft serial
20224
Aircraft time
13,719 hours, 6,136 cycles
Engine
Hnywl AS90711A
Engine time
13,719 hours, 6,150 cycles
Part
Seal
Condition
Failed
Location
Lt Engine
Stage of operation
CL
How discovered
O
Nature of condition
E, X, J
Precautionary procedure
E, A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

CLIMBING THRU 18,000 FT, EXPERIENCED A LT ENGINE FAILURE. DECLARED AN EMERGENCY & DIVERTED. HEAVY VIBRATION IN AIRFRAME, AILERONS, ELEVATOR & RUDDER. FELT IT WAS A CATASTROPHIC ENG FAILURE, PERFORMED ENG SHUTDOWN CHECKLIST. AN UNEVENTFUL LANDING ACCOMP. INSP REVEALED EXTENSIVE DAMAGE TO LPT. INVESTIGATION FOUND ENG FAILURE DUE TO SEPARATION OF ROTATING HPT2 INTERSTAGE SEAL, WHICH DISRUPTED COOLING, LEADING TO HEATING OF HPT2 DISK RIM. DISK GROWTH ADVANCED TO A SINGLE HPT2 BLADE NO LONGER SECURED, SEPARATION OF THE SINGLE HPT2 BLADE. SEPARATION CAUSED FAILURE TO ADJACENT & DOWNSTREAM FLOW PATH. ENGINE BEYOND ECONOMIC REPAIR & REPLACED. ONGOING ROOT CAUSE INVESTIGATION CONDUCTED MANUFACTURER.