Service difficulty report · Coil · Robsin R44

Difficulty date
December 23, 2005
Submitted
January 26, 2006
Operation
Air carrier
Aircraft
N8372H
Make and model
Robsin R44
Aircraft serial
0387
Engine
Lyc O540F1B5
Part
Coil
Part number
103571651
Condition
Failed
Location
Magneto
Component
Magneto
Component part number
BL600646201
Stage of operation
NR
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

OWNER COMPLAINED OF INTERMITTENT ROUGHNESS AND AT TIMES COMPLETE FAILURE OF RT MAG. UPON INVESTIGATION THE COIL GROUND WIRE WAS FOUND CHAFING ON THE DISTRIBUTOR GEAR TEETH. THE MULTISTRAND WIRES WERE COMPLETELY SEVERED AND ONLY A SMALL AMOUNT OF INSULATION WAS HOLDING THE WIRE STRANDS TOGETHER MAKING INTERMITTENT CONTACT. IMPROPER ROUTING OF GROUND WIRE AT MAG BUILDUP CONTRIBUTED TO FAILURE. CAREFUL ATTENTION TO DETAIL WOULD HAVE PREVENTED THIS OCURRENCE. MAGNETO WAS FACTORY OVERHAULED. THIS IS THE SECOND MAG FAILURE ON THIS AIRCRAFT SINCE BOTH MAGS WERE INSTALLED 137 HRS PREVIOUS. FIRST (LT) MAG FAILURE OCCURRED AT 98 HRS. LT MAG WAS ALSO FACTORY OVERHAULED. (K)