Service difficulty report · J-Box · Pilats PC1247

Difficulty date
January 27, 2014
Submitted
January 27, 2014
Operation
General aviation
Aircraft
N69LT
Make and model
Pilats PC1247
Aircraft serial
1348
Aircraft time
386 hours, 155 cycles
Engine
Pwa PT6A67
Engine time
386 hours, 155 cycles
Propeller
Hartzl HCE4A3D
Part
J-Box
Part number
9740338143
Part serial
478
Condition
Arced
Location
Cockpit
Part time
386 hours, 155 cycles
Stage of operation
IN
How discovered
V
Nature of condition
B
Precautionary procedure
H

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

ACFT WAS UNDERGOING AN ANNUAL INSPECTION. DURING THE COMPRESSOR WASH/RINSE CYCLE THE CABIN WAS INSTANTLY FLOODED WITH SMOKE AFTER ACTUATING THE STARTING SYSTEM. AFTER FURTHER INVESTIGATION THE POWER WIRE (P46A00) WAS FOUND UNSECURE AT RT PWR JB, PN 974.03.38.143, SN 478, T4 CONNECTION. THE POWER WIRE ATTACHMENT HARDWARE NUT AT T4 WAS FOUND INSTALLED TO ONLY 3 THREADS WHICH ALLOWED THE POWER WIRE, P46A00, TO SHIFT ALONG THE T4 STUD ASSEMBLY CAUSING SEVERE ARCHING AND OVERHEATING. THE LOOSE CONNECTION CAUSED THE T4 GROMMET AND POWER WIRE PROTECTIVE BOOT TO MOMENTARILY IGNITE. THE LOGS SHOWED NO PREVIOUS MAINTENANCE IN THIS AREA.