Service difficulty report · Diode · Pilats PC1245

Difficulty date
October 27, 2014
Submitted
October 27, 2014
Operation
General aviation
Filed by
C41R727N
Pilatus Aircraft USA Ltd.
Aircraft
N888CG
Make and model
Pilats PC1245
Aircraft serial
127
Aircraft time
3,568 hours, 2,066 cycles
Engine
Pwa PT6A67B
Engine time
183 hours, 91 cycles
Propeller
Hartzl HCE4A3D
Part
Diode
Part number
00113090602
Condition
Burned
Location
Zone 200
Part time
3,568 hours, 2,066 cycles
Stage of operation
IN
How discovered
9
Nature of condition
B
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

AIRCRAFT WAS UNDERGOING AN ANNUAL INSPECTION. OWNER REPORTED CABIN LIGHTS INOPERATIVE AT 50 PERCENT. TROUBLESHOT CABIN LIGHTNING SYSTEM. FOUND DIMMING INTERFACE UNIT INOPERATIVE. INSTALLED NEW INTERFACE UNIT. AFTER 10 MINUTES OF FUNCTIONAL CHECKS THE INTERFACE UNIT STARTED SMOKING, BURNING, AND OVERHEATING SEVERELY. COMPLETED FURTHER TROUBLESHOOTING. FOUND SYSTEM ADJUSTABLE POTENTIOMETER SCRATCHY AND SHORTED AT MAX LEVEL. INSTALLED NEW DIMMER UNIT AND POT. SYSTEM WORKED AT 50/100 PERCENT BUT DIMMER WAS STILL OVERHEATING. COMPLETED FURTHER TROUBLEHSHOOTING. FOUND SYSTEM DIODES ABOVE HEADLINER SHORTED INTERNALLY AND DISCOLORED DUE TO OVERHEATING. INSTALLED NEW DIODES. SYSTEM COMPLETED OPERATIONAL/FUNCTIONAL CHECKS WITH NO DEFECTS NOTED. ALL COMPONENTS REMAINED AT NORMAL OPERATION TEMPERATURES. WIRING IN SYS WAS NOT COMPROMISED. CONCERN IS THAT THE PROTECTIVE BREAKERS NEVER TRIPPED THE SYSTEM. IF DIODES BECOME SHORTED AT LATER DATE THIS COULD INDUCE AN INFLIGHT FIRE OR EMERGENCY SITUATION. ACFT MFG WAS NOTIFIED THROUGH AN ONLINE SDR.