Service difficulty report · Wire · Pilats PC1245

Difficulty date
November 7, 2001
Submitted
December 12, 2001
Operation
General aviation
Make and model
Pilats PC1245
Aircraft time
1,087 hours
Engine
Pwa PT6A67B
Propeller
Hartzl HCE4A3D
Part
Wire
Part number
3E23602
Condition
Broken
Location
Deice Harness
Stage of operation
IN
How discovered
C
Nature of condition
L
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) PILOT REPORTED PROP DE-ICE SYSTEM OPERATING INTERMITTENTLY. INVESTIGATION REVEALED THAT THE GROUND WIRE IN THE HARNESS BETWEEN THE BACKING PLATE TERMINAL BLOCK AND THE BLADE DE-ICER BOOT WAS BROKEN INTERNALLY. WITH FEATHERING AND UNFEATHERING OF THE PROPELLOR THE HARNESS IS CONSTANTLY BENDING THE WIRES CAUSING THE BREAKAGE. THE WIRE APPEARS TO HAVE MADE CONTACT WITH THE TWO BROKEN ENDS CAUSING THE WIRE ENDS TO ARC TOGETHER THUS GIVING THE INTERMITTENT OPERATION OF THE SYSTEM. THE HARNESS WAS REPLACED WITH NEW AND SYSTEM FUNCTIONED NORMALLY.