Service difficulty report · Exhaust Valve · Diamon DA20A1

Difficulty date
January 27, 2002
Submitted
February 18, 2002
Operation
General aviation
Make and model
Diamon DA20A1
Aircraft time
2,911 hours
Engine
Rotax ROTAX912
Part
Exhaust Valve
Part number
N854115
Condition
Chipped
Location
Engine
Stage of operation
CL
How discovered
O
Nature of condition
R, E
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) SHORTLY AFTER T/O, A PARTIAL ENGINE POWER LOSS WAS EXPERIENCED WITH ASSOCIATED ENGINE VIBRATION AND REDUCED CLIMB PERFORMANCE.THE AIRCRAFT RETURNED TO THE AIRPORT TO LAND. THE COMPRESSION WAS FOUND TO BE LOW IN THE NR 3 CYLINDER. AIR WAS FOUND TO BE LEAKING OUT THE EXHAUST. THE EXHAUST VALVE WAS FOUND TO HAVE A 1/16 IN DIA HOLE.THE VALVE HAD ALSO MADE CONTACT WITH THE PISTON.TWO FLIGHTS PRIOR TO THE INCIDENT FLIGHT THE ENGINE EXPERIENCED A SUBSTANTIAL BACKFIRE ON SHUTDOWN DUE TO SHUTTING DOWN AT HIGH POWER.IT IS UNCLEAR IF THIS CONTRIBUTED TO THE DAMAGED VALVE.

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