Service difficulty report · Worm Gear · Piper PA36285

Difficulty date
July 9, 2001
Submitted
March 4, 2002
Operation
General aviation
Make and model
Piper PA36285
Engine
Lyc IO540K1G5
Part
Worm Gear
Part number
636058
Condition
Broken
Location
Starter Clutch
Component
Starter Clutch · Cont
Stage of operation
TX
How discovered
O
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) THE PILOT COULD NOT START THE ENGINE. NOTED THAT ALTHOUGH THE STARTER APPEARED TO SPIN, IT WAS NOT TURNING THE ENGINE. THE AME INVESTIGATED AND DETERMINED THAT THE PROBLEM WAS INTERNAL. THE ENGINE WAS DISMANTLED TO REVEAL THE STARTER WORM GEAR BROKEN IN 3 PLACES. PREVIOUSLY, THE ENGINE HAD BEEN KICKING BACK EXCESSIVELY ON STARTUP. IT WAS FOUND THAT THE MAGNETO SHOWER OF SPARKS WAS WIRED TO THE ADVANCE POINTS RATHER THAN THE RETARD AND THIS COULD HAVE WEAKENED THE WORM GEAR TO THE POINT OF SUBSEQUENT FAILURE.

More about the Piper PA-36-285