Service difficulty report · Blade

Difficulty date
May 17, 2002
Submitted
August 7, 2002
Operation
Air carrier
Engine
Pwa JT15D4
Part
Blade
Condition
Cracked
Location
Hp Turbine
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) REMOVED ENGINE FROM A/C AFTER DAMAGE FOUND ON HP TURBINE BLADES AT BORESCOPE INSPECTION, ENGINE REMOVED FOR INVESTIGATION & OVERHAUL. THE HP TURBINE BLADES WERE INSPECTED CAREFULLY & ALL BUT ONE OF 2 WITH LARGE AMOUNT OF MATERIAL MISSING HAD OBVIOUS SIGNS OF IMPACT. BLADE HAD OTHER VISIBLE CRACKS IN AIRFOIL. BLADE SECTIONED & MOUNTED FOR MICROSCOPE INVESTIGAITON. MATERIAL MICROSTRUCTURE HAD NO APPARENT DAMAGE EXCEPT RIGHT AT VERY TIP OF BLADE. HOWEVER, CLOSE TO FAILURE LOCATION OTHER CRACKS WERE FOUND CLOSE TO BLADE LEADING EDGE. OTHER BLADES WERE ALSO SECTIONED BUT NO SIMILAR CRACKS WERE FOUND. EXAMINATION OF HP TURBINE BLADES&FINDINGS OF ADDITIONAL STRESS CRACKS.