Service difficulty report · Muffler · Moravn Z242L

Difficulty date
July 23, 2002
Submitted
August 16, 2002
Operation
General aviation
Make and model
Moravn Z242L
Aircraft time
26 hours
Engine
Lyc AEIO360A1B6
Part
Muffler
Condition
Cracked
Location
Exhaust
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) DURING A FIRST 100 HOUR INSPECTION ON A NEW AIRCRAFT, THE NR 3 CYLINDER EXHAUST PIPE WAS FOUND TO BE CRACKED WHERE IT IS WELDED TO THE MUFFLER. THE CRACK WAS APPROXIMATELY 1.5 INCHES LONG AROUND THE CIRCUMFERENCE OF THE PIPE. THIS PIPE HAS A STRUT ATTACHED TO IT BRACING THE PIPE TO ONE OF THE INJECTOR SERVO MOUNTING STUDS. IT IS SUSPECTED THAT IF THE STRUT IS IMPROPERLY ADJUSTED THERE IS STRESS PUT ON THIS PIPE, AND WITH THE HEATING AND COOLING OF THE EXHAUST SYSTEM IT MAY PRODUCE CRACKING.