Service difficulty report · Brake Assy · Dhav DHC8102

Difficulty date
April 16, 2003
Submitted
May 27, 2003
Operation
General aviation
Make and model
Dhav DHC8102
Aircraft time
36,993 hours
Engine
Pwa PW120A
Propeller
Hamstd 14SF7
System (JASC)
3242 · Brake
Part
Brake Assy
Part number
214665
Condition
Cracked
Location
Mlg
Part time
24,203 hours, 22,779 cycles
Stage of operation
IN
How discovered
O
Nature of condition
K
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) BRAKE UNIT WAS INSTALLED ON AIRCRAFT FOR 233:40 SINCE ITS LAST OVERHAUL IT WAS REMOVED FROM THE AIRCRAFT ON APR 16/03 DUE TO IT LEAKING, ONCE AT THE SHOP IT WAS STRIPPED AND CLEANED AND SENT FOR NDT WORK. THE TECHNICIAN FOUND THE NR 1 PISTON BOSS CRACKED IN THE BOTTOM OF THE PISTON CYLINDER BORE. OUR OVERHAUL POLICY ON THE BRAKE UNITS ARE ON THE THIRD SHOP VISIT THE CASTING IS SENT FOR NDT TESTING THIS UNIT HAD ONLY 233 HRS SINCE THAT WAS LAST ACCOMPLISHED. BECAUSE OF THE LOCATION AND LENGTH OF THE CRACK IT WAS DECIDED TO SCRAP OUT THE UNIT.