Service difficulty report · Wire · Dhav DHC7102

Difficulty date
May 13, 2003
Submitted
May 27, 2003
Operation
Air carrier
Make and model
Dhav DHC7102
Aircraft time
31,504 hours
Engine
Pwa PT6A50
Propeller
Hamstd 24PF305
Part
Wire
Part number
261030013A22
Condition
Broken
Location
Fire Loop
Part time
32,910 hours, 44,586 cycles
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) DURING HEAVY MAINT INSPECT FOUND TWO WIRES CHAFED & BROKEN AT DETERIORATED CLAMPS IN LOWER AFT FIREWALL AREA. RUBBER CUSHION HAD TORN AWAY ALLOWING METAL CLAMP TO WEAR WIRES. THESE WIRES ARE FOR FIRE LOOP SYSTEM ON NR 3 ENGINE, WHICH WAS WORKING WHEN AIRCRAFT WAS TAKEN DOWN FOR MAINT. ONLY SUPPORT CLAMPS WERE HOLDING WIRES TOGETHER. FIRE LOOP SYSTEM HAS BEEN SNAGGED MANY TIMES IN THE PAST, IT WOULD FAIL PRE-FLIGHT TEST THREE OR FORE TIMES PER YEAR, MOSTLY ON COLD WINTER MORNINGS. IT WAS USUALLY REPAIRED BY CLEANING/REPLACING CONNECTIONS IN THE FIRE LOOP. I SUSPECT THAT THE BAD CONNECTION IN THESE CHAFED & BROKEN WIRES MAY HAVE INCREASED THE RESISTANCE IN SYSTEM AND CAUSED TEST TO FAIL IN THE SYSTEM.