Service difficulty report · Baffle · Moravn Z242L

Difficulty date
May 23, 2003
Submitted
June 16, 2003
Operation
General aviation
Make and model
Moravn Z242L
Aircraft time
107 hours
Engine
Lyc AEIO360A1B6
Part
Baffle
Condition
Broken
Location
Muffler
Component
Muffler
Component part number
AEIO360A1B
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) DUE TO FINDING A BROKEN INTERNAL BAFFLE INSIDE THE NR 1 EXHAUST SILENCER, WE INITIATED AN INTERNAL INSPECTION OF THE SILENCER EVERY 100 HR INSPECTION INTERVAL. THIS BAFFLE WAS FOUND TO BE COMPLETELY BROKEN. THE EXHAUST SILENCER WAS REPLACED WITH A REPAIRED UNIT. IT IS BELIEVED THAT A BACKFIRE UPON STARTUP IS THE CAUSE OF THE BAFFLE DAMAGE AND HEATING AND COOLING OF THE EXHAUST SYSTEM. THE STUDENTS ARE REMINDED TO NOT OVER PRIME THE ENGINES AT START UP.