Service difficulty report · Seal · Dhav DHC7102

Difficulty date
May 27, 2003
Submitted
June 16, 2003
Operation
General aviation
Make and model
Dhav DHC7102
Aircraft time
31,504 hours
Engine
Pwa PT6A50
Propeller
Hamstd 24PF305
Part
Seal
Part number
CVR67
Condition
Swollen
Location
Access Panel
Stage of operation
NR
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) WHILE REMOVING FUEL LIDS TO ACCESS FUEL TANKS FOR SNAG RECERTIFICATION FOLLOWING MAJOR INSPECTION, IT WAS NOTICED THAT THE NEW LIGHTNING SEAL P/N CVR 67 THAT WAS INSTALLED IN THE LAST WEEK OR TWO HAD SWOLLEN ALMOST 50 PERCENT LARGER THEN ITS NORMAL SIZE AND THE MATERIAL HAD SOFTEN FROM EXPOSURE TO JET FUEL. THE SEAL WAS ALSO DISLODGED AND HANGING OFF THE LADDER PLATES. WE TESTED OUR STOCK AND FOUND THAT ONLY ONE BATCH OF THE CVR 67 IS AFFECTED BY FUEL REMOVED THIS BATCH FROM OUR STOCK AND REPLACED THE SEAL ON THE AIRCRAFT. WE ARE ALSO GOING TO REPLACE THE SEAL ON ONE OTHER AIRCRAFT THAT WAS ISSUED THIS SEAL FROM THE SAME BATCH NR.