Service difficulty report · Tube · Bell 205A1

Difficulty date
March 1, 2002
Submitted
June 16, 2003
Operation
General aviation
Make and model
Bell 205A1
Aircraft time
16,391 hours
Engine
Lyc T5313B
Part
Tube
Part number
209011710005
Condition
Cracked
Location
T/R Gearbox
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) THE TUBE ASSEMBLY WAS REMOVED DURING A NORMAL INSPECTION AND FOUND TO HAVE EXCESSIVE WEAR ON THE SEAL JOURNAL. THE TUBE WAS SENT TO A REPAIR STATION TO HAVE THE JOURNAL REPLATED IAW TB 205-91-89. THE TUBE WAS INSPECTED BY MAGNETIC PARTICAL INSPECTION PRIOR TO REPLATING. A CRACK WAS DISCOVERED AND THE TUBE WAS RETURNED UNSERVICEABLE. THE TUBE ASSEMBLY IS MADE IN 3 SECTIONS WELDED TOGETHER. THE CENTER SECTION WAS CRACKED LONGITUDINALLY FROM WELD TO WELD APPROXIMATELY 19 INCHES. THE CRACK IS VERY STRAIGHT AND DEEP SUGGESTING A MANUFACTURING DEFECT.

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