Service difficulty report · Exhaust Pipe · Diamon DA20A1

Difficulty date
July 7, 2003
Submitted
August 18, 2003
Operation
General aviation
Make and model
Diamon DA20A1
Aircraft time
2,120 hours
Engine
Rotax ROTAX912S3
Propeller
Hofman HOV352F
Part
Exhaust Pipe
Part number
2500324
Condition
Cracked
Location
Engine
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) DURING ENGINE ROUTINE INSPECTION, WE NOTICED SOME DISCOLORATION ON THE EXHAUST WRAP WHEN COWLS WAS REMOVED (SB 20 78 04A). WHEN EXHAUST WRAP WAS REMOVED, IT REVEALED AN INSIDE BEND OF THE NR 1 CYLINDER AND FOUND THAT THE EXHAUST PIPE HAD BLOWN OUT. THIS WAS NOT OUR FIRST FINDING OVER THE PAST 3 MONTHS. WE HAVE HAD 3 OTHER AIRCRAFT WITH THE SAME IDENTICAL PROBLEM ON THE S3 ENGINES AT THE NR 1 CYLINDER ONLY. WE FEEL THIS PRESENTS A REAL CONCERN TO SAFETY.

More about the Diamon DA20-A1