Service difficulty report · Blade · Raythn HAWKER800XP

Difficulty date
April 8, 2003
Submitted
October 15, 2003
Operation
General aviation
Make and model
Raythn HAWKER800XP
Aircraft time
563 hours
Engine
Garrtt TFE7315BR
Part
Blade
Part number
3060690
Condition
Failed
Location
Lpt3
Stage of operation
CR
How discovered
O
Nature of condition
O
Precautionary procedure
E

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) FAILURE OF LPT3 BLADE. THESE BLADES WERE INSTALLED AT TIME OF MANUFACTURE. BASED ON EXPERIENCE FROM OTHER EVENTS, SEPARATIONS OF THE LPT 3 BLADE HAVE BEEN TRACED TO EXCESSIVE MECHANICAL ADJUSTMENT DONE DURING TIME OF MANUFACTURE. WHILE THIS IS A COMMON PRACTICE IN THE AEROSPACE CASTING INDUSTRY, THE GEOMETRY OF THIS BLADE MAKES IT SENSITIVE TO THIS PROCESS. THE FRACTURE APPEARS AS A STRESS RUPTURE FRACTURE MODE. IN AN EFFORT TO REDUCE ADDITIONAL FAILURES, HONEYWELL ISSUED SERVICE BULLETIN TFE731-3686 TO REQUIRE EDDY CURRENT AND FLUORESCENT PENETRANT INSPECTION OF AT MPI OR TIME OF TURBINE ACCESS.