Service difficulty report · Coupler · Dhav DHC7102

Difficulty date
March 4, 2004
Submitted
April 1, 2004
Operation
General aviation
Make and model
Dhav DHC7102
Aircraft time
21,300 hours
Engine
Pwa PT6A50
Propeller
Hamstd 24PF305
Part
Coupler
Part number
064101700
Condition
Burned
Location
Hf Amplifier
Component
Amplifier
Stage of operation
IN
How discovered
9
Nature of condition
B
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) HF SYS FAILED, SMOKE AND BURN SMELL CAME FROM HF PWR AMP/COUPLER. UNIT WAS REMOVED AND SENT FOR INSP. FOUND THAT HARDWARE ATTACHING COVER ON CONNECTOR J9524 TO FACEPLATE OF UNIT HAD CONTACTED PRINTED CIRCUIT BD AND SHORTED +28 VDC SUPPLY TO GROUND. ELEC TRACE MELTED AND OPENED CIRCUIT TO UNIT. PC BOARD WAS REPAIRED, TRACE REPLACED. UPON TESTING IT WAS FOUND THAT COUPLER WOULD NOT TUNE AT ALL. TROUBLESHOOTING DISCLOSED, VSWR SENSOR WAS NOT OPERATING PROPERLY. IT WAS DISCOVERED CNTRL BOARD HAD AN OBSOLETE MICROPROCESSOR. MOST OF BOARDS ARE OBSLETE. WIRING ON AC FOR HF SYS WAS TESTED IAW WIRING MANUAL AND NO FAULT WAS FOUND. REPLACEMENT HF PWR AMP/COUPLER WAS INSTALLED, SYSTEM TESTED, OK.