Service difficulty report · Spar · Bbavia 7GCBC

Difficulty date
May 7, 2004
Submitted
June 4, 2004
Operation
General aviation
Make and model
Bbavia 7GCBC
Aircraft time
625 hours
Engine
Lyc O320A2D
Propeller
Snsnch 74DM
System (JASC)
5711 · Wing Spar
Part
Spar
Part number
1108111
Condition
Chafed
Location
Wing
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) ON METAL-SPAR WINGS RETROFITTED TO THIS AC THE AFT SPARS HAVE THREE FOOT STIFFENERS RIVETED TO THEM AT AFT STRUT ATTACH POINT. CLEARANCE BETWEEN FABRIC AND STIFFENER IS MINIMAL, AND INSPECTION HOLE COVER CLIPS CAN CONTACT STIFFENER AND CHAFE GROOVES INTO IT AS FABRIC DRUMS OR FLEXES IN FLIGHT, DEPENDING ON LOCATION OF INSPECTION HOLE AND ORIENTATION OF THE COVER. TURBULENCE OFF STRUTS CREATES CONSIDERABLE FABRIC MOVEMENT IN THIS AREA. ON THIS PARTICULAR AC THE STIFFENERS WERE DAMAGED ENOUGH TO REQUIRE REPLACEMENT. RECOMMEND USING A TWO-CLIP COVER AT THIS HOLE, RATHER THAN FOUR-CLIP TYPE, AND ORIENTING CLIPS TO AVOID INTERFERENCE WITH SPAR. INDEXING AND LABELING OF COVER AND WING MIGHT BE ADVISABLE.