Service difficulty report · Coupling · Cessna 525

Difficulty date
May 13, 2004
Submitted
October 5, 2004
Operation
General aviation
Make and model
Cessna 525
Aircraft time
2,931 hours
Engine
Wilint FJ441A
Part
Coupling
Part number
W99124CE
Condition
Failed
Location
Bleed Air Sys
Stage of operation
IN
How discovered
O
Nature of condition
M
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN)A/C HAD BEEN MODIFIED AT FACTORY TO REMOVE FLEX COUPLING AND TUBE ARRANGEMENT OF S/N 0001 THRU 0129 BLEED AIR SYSTEMS (REF. IPC36-10-00-01 SHEET 1 OF 4 DETAIL B) AND INSTALL FLEX COUPLING AND TUBE ARRANGEMENT OF S/N'S 0130 THRU 0184. THIS UPGRADED ARRANGEMENT HAS SOME INHERENT ALIGNMENT DIFFICULTIES. ON TWO OCCASIONS (ONCE ON LT ENGINE AND SECOND ON RT ENGINE) COUPLING P/N W991-24CE FAILED TO REMAIN LATCHED AND JOINT SPREAD OPEN RESULTING IN A BLEED AIR LEAK. PILOT NOTICED A SHARP INCREASE IN ITT WITH POWER LEVER ADVANCES. ON BOTH OCCASIONS THE FAILURE OCCURRED DURING THE PREFLIGHT RUN UP. INSPECTION OF THE COUPLINGS DID NOT REVEAL SIGNIFICANT WEAR. COUPLINGS AND SEALS WERE REPLACED WITH NEW PARTS.

More about the Cessna 525