Service difficulty report · Ignition Switch · Robsin R44

Difficulty date
August 2, 2004
Submitted
October 5, 2004
Operation
General aviation
Make and model
Robsin R44
Aircraft time
5,485 hours
Engine
Lyc O540F1B5
Part
Ignition Switch
Part number
A1661
Condition
Overheated
Location
Instrument Panel
Stage of operation
AP
How discovered
O
Nature of condition
B
Precautionary procedure
B

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) DURING APPROACH, AN ENGINEER ONBOARD SMELLED ODOR OF BURNING ELECTRICAL WIRES. THE AIRCRAFT LANDED WITHOUT FURTHER INCIDENT. FURTHER INVESTIGATION FOUND IGNITION SWITCH WAS THE CULPRIT. THE CONTACTS OVERHEATED CAUSING THE PLASTIC TO SLIGHTLY BURN. ONE MAG CONTACT WAS FOUND GROUNDED DURING FUNCTION TEST OF SWITCH. THE SWITCH WAS REPLACED AND NO FURTHER DEFECTS WERE NOTICED, FLIGHT CONTINUED. THE COMPANY HAS NOTIFIED MFG AND INCORPORATED AN INSPECTION ON THE IGNITION SWITCHES. IGNITION SWITCH P/N A166-1, ALT P/N 10-357200-1.