Service difficulty report · Buckle · Robsin R44

Difficulty date
August 2, 2004
Submitted
October 5, 2004
Operation
General aviation
Make and model
Robsin R44
Aircraft time
3,479 hours
Engine
Lyc O540F1B5
Part
Buckle
Part number
C6284
Condition
Cracked
Location
Pilot Seat
Stage of operation
NR
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(CAN) DURING A 100 HOUR INSPECTION, ENGINEER FOUND CRACKS PROPAGATED FROM TWO RIVETS UNDER BUCKLE. PLASTIC COVER WAS MOVED BACK AND FURTHER CRACKS WERE FOUND ALONG RIVET LINE OF THE STAINLESS ADAPTER TO PIVOT POINT OF THE BELT ASSEMBLY. TWO OTHER CASES HAVE BEEN FOUND SINCE. THE CAUSE COMES FROM WHEN PILOTS TRY TO INSERT TONGUE IN TO BUCKLE ASSY. BUCKLE ASSY IS FLEXED TO ACCOMPLISH THE FASTENING OF THE SEAT BELT. OVER TIME THE STAINLESS ADAPTER IS STRESSED AND CRACKS OCCUR. PARTICULAR CARE HAS BEEN TAKEN REGARDING INSPECTION CRITERIA. A LETTER HAS BEEN SENT TO MFG, HOPING TO GET SOME INPUT/CHANGE TO ACCESSIBILITY TO BUCKLE ASSEMBLY.